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HV Powertrain Systems Design Expert

Apply now Job no: 505599
Work type: Full Time - Permanent
Location: Gaydon, Warwickshire
Categories: Powertrain

Aston Martin is built upon the passion, skill and creativity of the people who dedicate their working lives to the most iconic brand in the world. Every intricate stitch beautifully expressed line, and the stirring noise of our engines is a manifestation of the desire and collective spirit to create the most beautiful cars: the soul of Aston Martin made real.

The Drivetrain team within Powertrain is responsible for all design, mechanical & virtual development activities for Powertrain components.

Job Purpose:

You will responsible for design and integration of HV battery pack and HV systems for hybrid and electric vehicles across AML programmes.

Key Duties & Responsibilities:

  • Lead the 3D concept design generation of HV battery pack and HV systems hardware
  • Lead the generation of system specification, and be responsible for delivery of hardware that meets system targets
  • Creation of detailed 3D CAD models and 2D drawings of HV battery pack and HV systems hardware
  • Lead the package integration of HV battery pack and HV systems
  • Tolerance studies
  • Definition of HV battery pack and HV systems BOM, driven by CAD structure
  • Chair FMEA meetings, ensure development team alignment on DVP and test activities
  • Liaise with interfacing system owners and package teams ensuring compatibility
  • Work closely with component suppliers ensuring cost, mass and functional optimisation
  • Support procurement team during supplier nomination process
  • Manage and maintain HV battery pack and HV systems CAD assembly within the whole programme buck
  • Troubleshooting and concern resolution during build and test phases
  • Work closely with development team to ensure functional performance and durability achieves targets
  • Work closely with simulation team to ensure good model correlation
  • Extensive liaison with internal manufacturing teams
  • Releasing for prototype procurement and production launch
  • Tracking and management of all system costs – engineering, tooling, piece. 
  • Train, coach and present technical information and share the knowledge throughout AML
  • Develop and record best practices and support development of design manuals to handle the Powertrain Electrification requirements of today and the future

Qualification & Experience:

The essential areas of previous experience required to undertake this role include:

  • Design and development of HV battery pack and HV systems hardware for hybrid and/or electric vehicles
  • Understanding of hybrid and electric powertrain system functionalities and attributes at vehicle, system and component levels
  • Significant experience in Siemens NX CAD software
  • Experience of using Teamcenter for data management
  • Knowledge of relevant vehicle legislation and certification requirements for HV automotive battery packs and HV systems
  • HV battery pack and vehicle level testing (including crash)
  • Generation of 2D and 3D NX CAD in line with corporate standards
  • Simulation techniques used in the definition and validation of HV battery pack and HV systems hardware
  • Test methods used in the validation of HV battery pack and HV systems hardware
  • Ability to analyse and validate supplier data to identify issues
  • Working across functional teams (design, development, procurement, build and test) to deliver viable design solutions
  • Volume manufacturing processes – casting, machining, fabrication, forming, pipe and hose manufacture
  • Managed concern resolution
  • BOM definition and maintenance
  • Creation of system DFMEAs
  • Driving optimisation through analysis
  • Appreciation of test instrumentation and data analysis
  • Working within an OEM environment
  • Formal releasing procedures and design change management
  • Supporting test teams with problem solving
  • Tracking and planning of engineering, tooling and piece costs
  • Support of production sourcing activities
  • Support of production launch
  • Engineering Degree in Mechanical, Electrical, Electronic and/or related field
  • High Voltage Senior Authorised Person Qualification
  • High Voltage Live Working Qualification

Advertised: GMT Standard Time
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