Project Engineer – Powertrain Electrification (EDU System Lead)
Apply now Job no: 500808
Work type: Full Time - Permanent
Location: Gaydon, Warwickshire
Categories: Research and Development
Aston Martin is built upon the passion, skill and creativity of the people who dedicate their working lives to the most iconic brand in the world. Every intricate stitch beautifully expressed line, and the stirring noise of our engines is a manifestation of the desire and collective spirit to create the most beautiful cars: the soul of Aston Martin made real.
To be responsible for leading Electric Drive Unit (EDU) systems specification, integration activities and on-time delivery to achieve vehicle attributes for hybrid and electric vehicles on AML programmes.
Key Responsibilities & Tasks:
As Project Engineer, EDU System Lead, you will be responsible for the following activities:
To define and own EDU systems and their integration into vehicle from concept through to production
Engage with AML team of transmission, inverter and eMotor engineers and external suppliers to deliver EDU systems on time into production, including achieving:
Function: Generate robust System Design Specification to define system functional targets; deliver components to achieve targets; establish regular design reviews with cross functional teams; support Test & Development team with DVP planning & execution & ensure supplier tests are completed on time.
Package: Support CAD engineers to achieve static & dynamic clearance targets, negotiate component change in other AML R&D departments if required to achieve clearances. Ensure CAD designs incorporate all Design for Manufacture & Service requirements.
Quality: Identify & contain potential quality concerns using engineering quality systems (FMEAs, Robustness Studies)
Cost: Definition of programme cost targets and working with suppliers to deliver system that achieves these targets. Maintain control of tooling, engineering & part costs via AML’s Cost Management System (CMS) and predict the spend to the end of the project to ensure that it can be completed within the available budget.
Weight: Definition of programme weight targets and supporting CAD engineers to design system that achieves targets
Main point of contact for EDU system for feasibility, functionality and resolution of all technical issues on specific programmes
Deliver the commodity programme to meet Mission Gateway objectives including leading Final Engineering Sign Off activities
Support delivery of EDU commodity strategy with Manager of EDU systems
Define & manage a commodity plan for each programme including design & manufacturing lead-times as well as key programme deliverables timing.
Present status at Gateways and support Powertrain design reviews, AML Package Meetings & Powertrain PMT meetings.
Work cross-functionally with other R&D departments to define EDU systems balancing characteristics to achieve vehicle requirements for minimum cost
Support control strategy definition for the EDU
Support all Virtual Verification activities, including packaging, 1D & 3D analyses
Support thermal modelling of inverter and eMotors
Coordinate system and supplier comparison studies and evaluate RFQ responses to influence management decisions
Complete Change Tracking Documents, Engineering Release Notices & Releases to allow engineering changes to be approved by the AML organisations.
Resolve engineering Concerns (using eCMS) in a timely fashion.
Lead FMEAs and input to manufacturing PFMEAs.
Support Functional Safety, Cybersecurity and EMC activities to ensure compliance
Support Intellectual Property (IP) team to protect AML generated IP
Acquire and evaluate competitor benchmark information to influence concept creation in early project phases
Train, coach and present technical information and share the knowledge throughout AML
Develop and record best practices and lead development of EDU system design manuals to handle the Powertrain Electrification requirements of today and the future
Qualification & Experience:
The essential areas of previous experience required to undertake this role include:
Delivery of EDU systems for hybrid and/or electric vehicles to ISO 26262
Deep technical knowledge of eMotor and power electronics
Hands on experience of working with automotive High Voltage EDU systems
Knowledge of all relevant vehicle legislation and certification requirements for automotive EDU systems
Experience of delivering transmission or electric drive unit commodities from early R&D to series production through an automotive product creation system
Leadership of product development projects to production
Preferred areas of experience include:
EDU systems development for
high performance hybrid and/or electric vehicles to ISO 26262 Understanding of hybrid and electric powertrain system functionalities and attributes at vehicle, system and component levels
Understanding of the advantages and disadvantages of different EDU layouts
Awareness of electronic management of torque biasing differentials
Automotive powertrain electrical, electronic and mechanical integration knowledge
Experience in high voltage switching components (MOSFETs, IGBTs)
Use of test equipment to support electrical and electronic system testing
Driving product development issues to a resolution
Strong user of MATLAB/Simulink
Experience with CAD (NX, CATIA)
Responsibility in Formula Student/SAE team
Access to Mercedes and FCA car lease scheme.
Private Medical Cover - Single cover, Family cover at an additional cost.
Health Shield Cash Plan.
26 days annual leave + statutory bank holidays.
Company Performance Bonus Scheme.
Discount on our lease schemes with variety manufactures
Company pension scheme - Initial 3% company contributions rising (after two years' service) to double-matched company contributions of up to 12%.
A wide range of discounts with associated partners.
Advertised: GMT Daylight Time 31 Mar 2021
Applications close: GMT Daylight Time
01 May 2021
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